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My New RACO Bell/Restoration Project

Posted: Wed Feb 21, 2018 3:11 pm
by freebrickproductions
Yesterday, I was able to acquire a RACO mechanical bell that had been at the crossing on Pratt Avenue here in Huntsville, AL that hadn't been working for about three years when it was removed, with the intent of seeing if I could get it working again. When I got home today after recording the replacement electronic bell at the crossing, I found out that is hammer wasn't moving when I applied power, so after adjusting it so that it would move under its own power, I found out that the hammer itself was broken! The part of the hammer that strikes the gong has a sizable chunk of it missing, and I think I may have recorded it breaking back in November of 2014 when I heard it ring twice before clicking the rest of the time the crossing was active. Hopefully I can get a replacement hammer for the bell or just rotate the hammer so the non-damaged part is striking the gong instead, but we'll have to see. It'll likely be the former one though, but either way, I'm gonna have to get the rain shield and gong off first if I want to do anything with it. However, as the bolts holding those pieces on are frozen solid, I'm letting them soak in WD-40 for a while before I attempt to get them off again. Overall though, this bell is in much better shape than my other RACO bell which is rather corroded on the inside, likely due to it originally having been near the ocean for most of its service life (as I believe it came from the SCL).

Anyways, here are the pictures:
ImageMy RACO Mechanical Bell by freebrickproductions, on Flickr

A bit blurry, but if you look closely, you can just make out where it says "Griswold Signal Company" underneath where RACO is stamped:
ImageMy RACO Mechanical Bell by freebrickproductions, on Flickr

ImageMy RACO Mechanical Bell by freebrickproductions, on Flickr

ImageMy RACO Mechanical Bell by freebrickproductions, on Flickr

ImageMy RACO Mechanical Bell by freebrickproductions, on Flickr

ImageMy RACO Mechanical Bell by freebrickproductions, on Flickr

The damaged hammer (second picture is edited to make it more visible, as this is the best I can do for right now):
ImageDamaged Hammer by freebrickproductions, on Flickr
ImageDamaged Hammer by freebrickproductions, on Flickr

Video of the bell attempting to ring:

Re: My New RACO Bell/Restoration Project

Posted: Wed Feb 21, 2018 3:21 pm
by ZachL
Congrats on the acquisition! Did you just ask HMCR for it and they gave it to you?

Either way, nice to finally know why it hadn't rung in so long.

Re: My New RACO Bell/Restoration Project

Posted: Wed Feb 21, 2018 4:08 pm
by freebrickproductions
ZachL wrote:Congrats on the acquisition! Did you just ask HMCR for it and they gave it to you?

Either way, nice to finally know why it hadn't rung in so long.
Actually, it came from the NS. Thanks!

Also, I was able to get the front taken apart, so here's some more photos of it (before and after cleaning some of the parts):
First off, here's the bolts from the front side of the bell. One of the washers broke, but that's not a major issue as I can probably easily get a replacement one:
ImageBolts from my RACO Bell by freebrickproductions, on Flickr

The bell before cleaning it a bit. If you look at the backside of the gong, you can see two dents where it had been rotated at least twice before it was removed:
ImageMy RACO bell by freebrickproductions, on Flickr
ImageGong by freebrickproductions, on Flickr
ImageGong by freebrickproductions, on Flickr
ImageRain Shield by freebrickproductions, on Flickr
ImageRain Shield by freebrickproductions, on Flickr
ImageMy RACO bell by freebrickproductions, on Flickr
ImageDamaged Hammer by freebrickproductions, on Flickr
ImageDamaged Hammer by freebrickproductions, on Flickr
ImageDamaged Hammer by freebrickproductions, on Flickr

After doing a bit of cleaning:
ImageGong by freebrickproductions, on Flickr
ImageRain Shield by freebrickproductions, on Flickr
ImageMy RACO bell by freebrickproductions, on Flickr
ImageDamaged Hammer by freebrickproductions, on Flickr
ImageDamaged Hammer by freebrickproductions, on Flickr

Doesn't look like there's anyway to rotate the hammer piece that's damaged, so I'll just get a new one.

Re: My New RACO Bell/Restoration Project

Posted: Wed Feb 21, 2018 5:53 pm
by ZachL
freebrickproductions wrote:
ZachL wrote:Congrats on the acquisition! Did you just ask HMCR for it and they gave it to you?

Either way, nice to finally know why it hadn't rung in so long.
Actually, it came from the NS. Thanks!
Even more surprising!

Too bad there aren't any more rare bells in my area*, although I have my doubts that CSX would just give a bell to a railfan too.

Re: My New RACO Bell/Restoration Project

Posted: Thu Feb 22, 2018 12:22 am
by freebrickproductions
ZachL wrote:
freebrickproductions wrote:
ZachL wrote:Congrats on the acquisition! Did you just ask HMCR for it and they gave it to you?

Either way, nice to finally know why it hadn't rung in so long.
Actually, it came from the NS. Thanks!
Even more surprising!

Too bad there aren't any more rare bells in my area*, although I have my doubts that CSX would just give a bell to a railfan too.
If I had to be honest, I may or may not have had to dumpster dive for it, though the maintainer I chatted with said that anything that goes in the dumpster is being tossed out and isn't of use.

Re: My New RACO Bell/Restoration Project

Posted: Thu Feb 22, 2018 12:31 am
by freebrickproductions
Might be swapping out the damaged hammer with this slightly less damaged hammer in the other dead RACO bell that I own, but it mainly depends on what I decide to do:
ImageLess Damaged RACO Hammer by freebrickproductions, on Flickr
ImageLess Damaged RACO Hammer by freebrickproductions, on Flickr

It's also been suggested over on Facebook that I take the hammer to a welding shop and have them build it back up, so that's another option that I can consider.

Re: My New RACO Bell/Restoration Project

Posted: Thu Feb 22, 2018 10:04 pm
by freebrickproductions
Got the bell finished today, and it lives again! I replaced the damaged hammer with the one from my other RACO bell since it was less damaged, and I also replaced another piece inside the bell that was starting to get worn out in the process. Here's the photos I took of the process (some of the pictures have descriptions on Flickr if you want some more information):
ImageOld & "New" Hammers by freebrickproductions, on Flickr

ImageMy RACO Bell by freebrickproductions, on Flickr

ImageOld & "New" Hammers by freebrickproductions, on Flickr

ImageMy RACO Bell by freebrickproductions, on Flickr

ImageMy Other RACO Bell by freebrickproductions, on Flickr

ImageHardware by freebrickproductions, on Flickr

ImageMy RACO Bell by freebrickproductions, on Flickr

ImageMy RACO Bell by freebrickproductions, on Flickr

Image"New" Hardware Installed by freebrickproductions, on Flickr

Image"New" Hardware Installed by freebrickproductions, on Flickr

Image"New" Hammer Installed by freebrickproductions, on Flickr

ImageMy RACO Bell by freebrickproductions, on Flickr

And here's a video showing the process in slightly more detail, along with a quick test of the bell once I got it reassembled:


I must say though, for my first time trying to restore something, it turned out quite well! :TUP2: I may see about getting an AC to DC transformer that produces more current so I could run the bell at a slower speed, but it'd also help if I knew how much current this transformer produces so I could figure out which ones produce more.

Re: My New RACO Bell/Restoration Project

Posted: Sun Feb 25, 2018 8:12 pm
by freebrickproductions
And here's a video from a few days ago of it running:

Re: My New RACO Bell/Restoration Project

Posted: Wed Feb 28, 2018 4:56 am
by Swedish Crossings
Really nice bell!! :TUP1: :TUP1:


Glad the one at Pratt Avenue got saved by you and did not meet the scrapers torch!

Re: My New RACO Bell/Restoration Project

Posted: Thu Mar 29, 2018 1:34 pm
by freebrickproductions
Got a proper power supply for my bells recently, so here it is running at a slower speed (like it would've had in service):